TRAINING GAS COMPRESSOR

Training Operation Gas Compressor

Training Maintenance Gas Compressor

TRAINING OBJECTIVE

After completion of the course, the participants should be able to describe and demonstrate thoroughly of gas-compressors. Identify component by names, operation, maintenance and inspection. Describe the proper care, removal alignment and installation of gas-compressors and their accessories.

WHO SHOULD ATTEND

Gas-compressor operator, supervisor, and to whom may concern in gas-compressor operation and maintenance.

TRAINING MATERIAL OUTLINE GAS COMPRESSOR : OPERATION, MAINTENANCE & TROUBLESHOOTING

* Fundamental of fluid mechanics and thermodynamic
+ Properties of fluids
+ Measurement unit
+ Basic of fluids dynamic
+ Energy losses in pipe installation
+ The gas Laws
+ Specific Heat
+ Compression process
o Isothermal
o Adiabatic
o Polytrophic
+ Compression Work
+ Multistage compression

* Pressure loss at gas pipe installation
+ Definition and accuracy
+ Factors to estimate friction loss
+ Pressure gradient in pipe
o General equation of various gas
o Natural gas piping equation
o Vacuum piping equation
+ Fitting pressure loss
+ Flexible pipe pressure loss

* Fundamental theory of compressor
+ Compressor development history
+ Compressor classification
+ Compressor work cycle
o Theoretic cycle
o Semi theoretic cycle
o Actual cycle
* Centrifugal compressor
* Head, losses and efficiency
* Characteristic at each speed
* Compressor installation

* Dynamic Compressor
+ Performance & condition definition
+ Type of centrifugal compressor
o High casing
o Horizontal split casing
o Vertical split casing
+ Package assembly
+ Multi casing unit
+ Centrifugal compressor application
+ Characteristic of centrifugal compressor
+ General detail of centrifugal compressor
o Impeller
o Diaphragm
o Inter stage packing
o Rotor assembly
o Casing
o Journal and thrust  bearing
o Shaft seals
o Seal and lubrication system
o Gas cooling
+ Pressure ratio and centrifugal characteristic curve
+ Control of capacity
o Load curve
o Control method
o Surge control
o Parallel operation
o Unloading start
+ Inner gear air centrifugal compressor
o Modulation pressure control
o Dual step capacity control
o Auto dual control
* Axial flow compressor

* Positive Compressor
+ Application of theory
o Reciprocating compressor
o Clearance control
o Clearance control and variable compression ratio
o Effect of heat specific ratio to horse power
o Peak horse power and break horse power
o Effect of compressibility
o Effect of altitude
+ Reciprocating compressor
o Definition
o Characteristic
o Classification
o Cylinder
o Valve
o Cylinder cooling
o Non-cooled cylinder
o Air cooling cylinder
o Capacity control
o Manual control
o Main automatic control
o Load depletion  to start
o Types of control
o Constant speed control
o Suction side throttling
o Variable speed control

* Installation, operation and maintenance
+ Installation
o Placement
o Suction condition
o Foundation
o Piping
o Electric cabling
+ Field testing
o Commissioning
o Running test
+ Operation
+
o Responsibility
o Recording
o Cleaning
o Lubrication
o Safety
o Initial start
o Capacity control
o Spare parts
o Trouble shooting
+ Inspection and maintenance
o Preventive maintenance
o Predictive maintenance

INSTRUCTOR

Ir. I Nengah Diasta, M.Eng. is graduated from Bandung Institute of Technology (ITB), and till now he is a lecturer at mechanical engineering Bandung Institute of Technology majoring on fluid mechanics and fluid machineries. He has followed many courses for his competencies supporting, such as Application of Pumps and Turbines in Industries, Industrial Application of Fluid Machinery, Drafting of Patent Applications, Computational Fluid Dynamics, Turbo Pumps and Turbines, Application of Turbo Type of Fluid Machinery, Industrial Application of Pumps and Renewable Energies, Effective Energy Systems For Preservation of The Environment, Application of Fluid Machinery Focused on Energy Conservation, and etc.

Ir. I Nengah Diasta, M.Eng.  has much experiences in real practical work in project implementation and has collaborated with many institution and companies.

Ir. I Nengah Diasta, M.Eng.  has been frequently teaching training class for many companies in Indonesia on some topics in his core expertise such as Pump Operation and Maintenance, pump and compressor, pneumatic system and maintenance, compressor and gas turbine, Centrifugal Pump: Selection, Operation, and Maintenance, Centrifugal Gas Compressor: Anti Surge Control, Hydraulic Power System, Gas Compressor and Anti Surge Control, Service & Maintenance for Fixed Machines, Rotating Equipment, Gas Compression System and Operation, Basic Rotating Machinery as Program on Basic Maintenance/Generalities for Control System Supervisor Training, Fundamentals of Pipeline Hydraulic, Gas Pipeline Hydraulic, Aplication of Termo-Fluid in Manufacture Industry, and etc.  Many Indonesian companies training participants have been taught by him such as PT PERTAMINA, PT Pupuk Kaltim, PT TELKOM, ARCO, PT.CALTEX,  Total E&P Indonesie, CONOCOphillips, PT PLN (Persero), PT Pupuk Kujang, Arun, PT Badak, PT Semen Andalas, PT
TGI, PT Astra, PT CPI, CNOOC SES Ltd, and many others.